If you’re deciding whether to replace your HVAC ducts, you may have uneven cooling, high energy bills, or poor indoor air. The cost to install ductwork is not only about materials and labor — it’s about comfort, efficiency, and avoiding future repairs.
This guide gives real numbers for air conditioning duct replacement, the main cost drivers, and tips to save. You’ll also see how Filterbuy HVAC Solutions builds durable duct systems for Florida homes.
Top Takeaways
- Duct leaks waste up to 18% of airflow.
- A full replacement isn’t always needed; tests can show cheaper fixes.
- Sealing and insulation can improve efficiency by 20%.
- Better materials give longer life and better airflow.
- Smart and targeted fixes cut costs by up to 40%.
Case Study: Cutting Energy Bills by 30%
The Problem:
Mark and Lisa had high bills, uneven cooling and musty odors in their 20-year-old home. Tests showed nearly 40% of their air was leaking through damaged ducts.
The Solution:
- Thermal imaging and airflow testing to find problem areas.
- Targeted ductwork replacement for badly damaged sections.
- Sealing smaller leaks with industrial-grade materials.
- Installing rigid metal ducts for stronger airflow.
The Results:
- 30% lower energy bills.
- Balanced, even cooling in every room.
- Cleaner indoor air with no musty smell.
Bottom Line: Strategic AC air duct replacement saved them money without a full system overhaul.
What Affects Ductwork Replacement Cost?
When you replace AC ductwork, the price depends on many things. Material choice, home size, attic access and proper sizing all matter.
Filterbuy HVAC Solutions installs and replaces and repairs ductwork for Florida homes. We work in tight and hot attics. Each job focuses on precise sizing and balanced airflow.
We handle:
- Flex duct replacement
- Return box replacement
- Return & supply replacement
- Mixing box replacement
- Plenum replacement
- Duct board/fiberglass duct replacement
- Trunk replacement
Supporting Statistics: The Impact of Duct Efficiency
- Duct Leakage Wastes Energy: Studies show up to 18% of airflow is lost through leaky ducts.
Source: Lawrence Berkeley National Laboratory – RESDB - Sealing Boosts Efficiency: Properly sealed and insulated ducts improve heating and cooling efficiency by 20%.
Source: ENERGY STAR - Leakage is Widespread: The U.S. Department of Energy confirms many homes lose significant energy through ducts.
Source: Energy.gov
Takeaway: Fixing or replacing ducts is one of the smartest ways to cut costs and improve comfort.
Filterbuy HVAC Solutions Review:
“I had my AC tuned, my dryer vent cleaned and all of the ductwork cleaned and sanitized.” — Ana P.
Ana’s experience shows Filterbuy handles full duct cleaning and related services. This matters when deciding between cleaning, repair or duct replacement.
Final Thoughts
Duct replacement should focus on long term comfort and savings. A professional airflow test helps decide if sealing or repair is enough.
Our Expert Recommendation:
- Get an airflow analysis.
- Try sealing and partial replacement first.
Use durable materials for longer duct life.
Bottom Line: Is duct replacement too expensive? Only if you take the proper actions. Smart moves save money and boost comfort.
Next Steps: Take Action Now
- Get an airflow test.
- Compare quotes for sealing, repair, or duct replacement.
- Choose durable materials.
- Track lower bills and better airflow.
Don’t Wait—Restore Your Comfort Now! Tap here to see how much to expect to pay for ductwork replacement in your home.
Frequently Asked Questions
How much does air duct replacement cost?
The price depends on your home size, duct layout, and location. Most homeowners pay between $1,500 and $7,000 for a full replacement.
How much does it cost to replace air ducts in a home?
The cost changes with square footage. Plus the type of duct material, number of vents, and labor. The best way is to get quotes from licensed HVAC pros and compare.
How much does it cost to replace ductwork in an average house?
It can range widely. Factors include attic access, design, and system size. An expert inspection gives the most accurate estimate.
What is the cost to replace ductwork compared to repairs?
Repairs like sealing and insulation are cheaper at first. But full replacement is needed when ducts are too old or damaged.
Is AC duct replacement worth it?
Yes. If your ducts are leaking or causing poor air quality. New ducts improve comfort, lower bills and even prolong the life of your AC.
What does the duct 2-foot rule mean?
It means there should be at least two feet of space between duct fittings. This spacing helps airflow move smoothly. Also keeps energy costs lower.
Does homeowners insurance pay for duct replacement?
Usually, no, because ducts are seen as maintenance. But if damage is caused by a covered event, like fire or vandalism, insurance helps.
Should ductwork be replaced after 20 years?
Yes. After 20 years, ducts leak and lose efficiency. Replacing them keeps your system performing well. It also saves energy.
How long does replacing ductwork take?
It takes from a few days to a week. Timing depends on the size of your home. Also, on how complex the system is.
What costs more—metal duct or flex duct?
Metal ducts cost more to buy and install. But they last longer and have lower energy waste over time. Flex ducts are cheaper but less durable.
Can I replace my own ductwork?
You can. But it’s not advised. Ductwork replacement needs skill and special tools. A mistake can hurt airflow and waste energy.
Does new ductwork increase home value?
Yes. Buyers like energy-efficient systems and cleaner indoor air. Replacing old ducts can make your home more appealing.
How do I know when to replace my ductwork?
Look for uneven heating or cooling, higher bills, dust buildup, or musty smells. An HVAC technician confirms if replacement is needed.
How much does it cost to add a vent to my system?
Adding a vent costs $250 to $500. Price depends on labor and how hard it is to reach the duct.